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Additional info for 3D Patterns for the Scroll Saw: Time Saving Tips & Ready-to-Cut Patterns for 45 Unique Projects
All countersunk screw holes that might collect water were glued and plugged. 2 After applying glue to the dovetail pins and tails with a small brush, assemble the apron using bar clamps. Although the dovetail joints do a good preliminary job of squaring the assembly, carefully equalize opposing corner-to-corner measurements. 3 Much of the strength of the bench seat results from way that the legs are attached to the apron corners. Each leg has a shoulder cut into the tops of two adjacent sides and a corner of the apron rests on these shoulders.
Then, using a sharp Forstner bit and drilling from both sides to avoid split-out, drill a 15/8″ (40mm)-diameter hole through the slat. 4 Use a bearing-guided 1/8″ (3mm)-radius roundover bit and sandpaper to clean and finish the edges of the hole. Apply Exterior Finish As I said earlier, I like the contrast between the two woods I used for the benches and table. To protect against weathering and to keep the colors looking fresh, I applied a brush-on, wipe-off exterior oil sealer that I plan to reapply yearly.
Prime it with bleed-proof primer before painting. 15 After painting the upper cross piece panel, predrill and install it using galvanized finish nails. Then, install the ¼″ (6mm) quarter-round stops. 16 Build the lower panel and detail pieces. I primed and painted all the pieces before final assembly. Then, attach the yellow detail pieces directly on the panel using No. 6 stainless-steel screws. Hold the panel in place with the ″ (11mm) quarter-round stops. 17 I used standard door hinges and an ornamental exterior latchset.